Impact of tung oil on a sustainable bio-based polymer, and development by zinc oxide nanoparticles
Impact of tung oil on a sustainable bio-based polymer, and development by zinc oxide nanoparticles"
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ABSTRACT The use of natural and bio-based materials instead of petrochemicals is strongly recommended for reducing greenhouse gas emissions. Here we aim to promote the environmentally
friendly bio-based polyester (P), prepared from biomass, with natural Tung oil (TO) plasticizer and zinc oxide nanoparticles (ZnO NPs) filler by 10–50%, and 3% to get a sustainable
nanocomposite. The grafting altered the profile of neat P. Owing to insufficient contents, low concentrations have a slight impact, and high concentrations have more enhancements. The
physical properties accompanied by curing of P/TO copolymer showed a decrease in viscosity, gelation time, and gelation-curing period for TO-based specimens, besides the lower heat emission
during curing reaction, compared with that of P, by 3.4% and 4%, respectively, for P/TO-40 and P/TO-50 copolymers. The stability against exudation was promoted by 48.6%, where all
concentrations of composites are more stable than P. P/TO-40 and P/TO-50 improved creep resistance by 62% and 88.1%, respectively, due to the stable surfaces. Furthermore, P/TO-50
concentration reduced hardness by 25%, but it was improved by ZnO NPs by 46.7%. Both TO plasticizer and nanofiller make the polymer capable of absorbing the flexural loading as a toughened
composite. The proposed composites provide positive effects on the thermal behavior. Particularly, the P/TO-50 formula decreased the value of tan Delta by 35.5%; all composites increased
T_g_ as well. The obtained data-results and SEM photos confirm the grafting and good distribution of TO plasticizer and ZnO NPs into P matrix through an improved and stable homogeneous
bio-based polymer nanocomposite. SIMILAR CONTENT BEING VIEWED BY OTHERS ENHANCING IMPACT RESISTANCE AND BIODEGRADABILITY OF PHBV BY MELT BLENDING WITH ENR Article Open access 31 December
2022 THE INFLUENCE OF BIO-BASED MONOMERS ON THE STRUCTURE AND THERMAL PROPERTIES OF POLYURETHANES Article Open access 23 November 2024 IMPACT OF Γ-IRRADIATION AND SBR CONTENT IN THE
COMPATIBILITY OF AMINATED (PVC/LLDPE)/ZNO FOR IMPROVING THEIR AC CONDUCTIVITY AND OIL REMOVAL Article Open access 15 November 2022 INTRODUCTION Recently, the use of natural products and
environmentally friendly materials to reinforce polymers has been encouraged to achieve the goals of sustainable development. It is well known that polyester is considered one of the most
commonly applied polymers; some of its applications are construction laminations, printed products, coating, cast forms and blocks, etc1,2. In spite of its good characteristics, polyester
suffers from brittleness, moderated thermal stability, low bending properties, and other related disadvantages3. With incorporation of novel reinforcements and fillers, the characteristics
of traditional materials may be altered. Consequentially, reinforcements are included in the conventional materials to enhance their diverse qualities4. For the plasticizing filler, its
effectiveness was found to change the mechanical properties of the polymer matrix5. Because of the industrial source of these fillers, the applications of their composites are limited due to
lack of sustainability, and harmful effects on the environment. Different recycled materials, like solid waste, recycled and low-carbon materials, can be used and exploited as
additives/fillers for preparing sustainable and low-carbon composite products6,7,8. Other polymers are subjected to recycling, and compounded within other reactants for production of new
low-cost products9,10. Bio-based polyesters represent a promising area of research and development, driven by the need for sustainable materials. Their production involves various synthetic
strategies that yield polymers with diverse properties suitable for a wide range of applications. Continued advancements in the synthesis and modification of these materials are essential
for overcoming existing limitations and enhancing their commercial viability. Bio-based polyesters are a class of polymers synthesized from renewable resources, such as plant-based materials
and microorganisms, which offer a sustainable alternative to petroleum-derived polyesters. The primary structures of bio-based polyesters typically consist of ester linkages formed through
the polymerization of bio-derived diacids and diols. Common examples include polylactic acid and polybutylene succinate, which are derived from lactic acid and succinic acid, respectively.
These materials are characterized by their biodegradability, biocompatibility, and reduced toxicity, making them suitable for various applications. The structural characteristics of
bio-based polyesters play a crucial role in determining their properties11,12,13. The production of bio-based polyesters generally involves two main synthetic routes: polycondensation and
polymerization. In the first, diols and diacids react to form polyesters while releasing water. The polymerization allows for the tuning of molecular weight and crystallinity, which
significantly affects the thermal and mechanical properties of the cured polymer14,15. The trend of utilizing ecofriendly additives is increasing, especially natural products16,17,18. Tung
oil, as a natural oil type, is a triglyceride material extracted from Tung trees. Mainly, it contains unsaturated acids, such as eleostearic, oleic, and linoleic acids; such nature
facilitates the compounding with polymers throughout functional sites19,20. Some trials were reported focusing on utilization of Tung oil for plasticization and controlling the properties of
different polymeric matrices. Unsaturated polyester-dicyclopentadiene polymer was modified with Tung oil by melting polycondensation and then blended with styrene comonomer to give a cured
and tough polymer. The impact and tensile properties were changed due to the Tung oil-based polymer as an alternative to petroleum-based additives21. Tung oil with chitosan, as second
filler, developed epoxy resin; the mechanical and thermal properties of the polymer were adjusted through crosslinking among all contents22. Another epoxy type was toughened by cyano-treated
Tung oil. Compared with epoxy, the investigations on thermal, surface, and mechanical properties conducted on cured samples showed a significant improvement, compared with industrial
types23. For a green plasticizer, vegetable oil modifiers allowed for varying the properties of Tung oil networks obtained by polymerization to increase the efficiency of Tung oil. The
proposed treatment provided a good damping effect in different conditions24. A new polymer-modified Tung oil waterborne varnish was developed. The green product improved the thermal and
mechanical stability and insulation, and decreased water adsorption, in addition to the waterborne ability25. A Tung oil-maleic triglycidyl ester was synthesized and included in polyvinyl
chloride as a replacement for dioctyl phthalate plasticizer; the interaction between the polymer and the recommended modified ester was attempted26. Regarding the overall superior profile,
it was reported that nanoparticles of numerous metal oxides play a vigorous role in endorsing the thermal behavior of materials in addition to their mechanical, catalytic, electrical,
isolative, physical, and other characteristics. Of them, the environmental zinc oxide nanofiller is an effective type27,28,29,30,31,32. In addition, nanoparticles of green carbonates have
been applied to promote the thermal and mechanical properties of low-profile polymers33,34. ZnO and ZnS were adsorbed and utilized as a potential fire-retardant coating on fabrics. The
hybrid material was found to alter factors such as heat release rate, smoke emission, and mass loss rate32. In a related study, ZnO NPs were precipitated on fabric surfaces along with a type
of phosphonopropionamide. Different modes of analysis confirmed the deposition of zinc and phosphorus components, in addition to the fire-retardancy impact35. Another coating material, as
transparent layers comprising ZnO NPs and organophosphate, was fabricated. As well as the smoke suppression, fire and aging protection, and antimicrobial performance, ZnO improved the
mechanical properties and transparency profile36. An organometallic composite, containing zinc, iron, phosphorus, and aminopyridine, was formulated on epoxy polymer. The dissociation of
polymers into more aromatic structures could form dense carbon shielding layers37. Another thermosetting epoxy coating was grafted by a dual system of precipitated ZnO NPs/charring foaming
agent, altering the thermal decomposition, increasing char formation, and minimizing oxygen flow38. New nanocomposites, containing chitosan-modified ZnO NPs and aromatic polyamide, were
designed by solution casting for filling polyvinyl chloride. Both additives stabilized the matrix, and increased the tensile strength and mass-loss temperature39. The influence of
polysiloxane-treated ZnO NPs on polypropylene was studied. Compared with the neat matrix, the 16 wt% loading percentage succeeded in passing the UL 94v-0 standard and increasing the limiting
oxygen index and tensile strength. Also, the polymer kept a smooth surface with accepted mechanical properties after UV irradiation40. In another thermoplastic polymer, hybrid nanofillers
based on cellulose nanocrystals and ZnO NPs were investigated for promoting extruded polylactic acid regarding mechanical and thermal characteristics. The combination of 1.5% enhanced the
mechanical and thermal characteristics, and increased char formation. However, the sole ZnO NPs hastened the thermal degradation of polylactic acid, and decreased its modulus value due to
incompatibility41. ZnO NPs and phosphazene-triazine bigroup were doped, and added to polylactic acid; although the decline occurred in the mechanical properties, the thermal effect was
promoted because of the decomposition to low molecular segments, and char-forming molecules42. This study aims to prepare and characterize a novel environmentally friendly nanocomposite
using bio-based polyester, natural Tung oil, and zinc oxide nanoparticles. The synergetic effect of both additives on the physical, mechanical, and thermal characteristics is studied in
details to enhance the bio-based polyester. Related to the aspects of UNSDGs, in particular the SDGs 12 and 13 that belong to sustainable consumption and production and climate change, the
proposed sustainable composites target these goals regarding preserving and recycling natural resources and waste, reducing climate change, innovation, and promoting economic growth.
Modifying the bio-based polyester with these materials is a possible utilization of sustainable products compared with petroleum-based polymer. EXPERIMENTAL AND METHODS MATERIALS AND
PREPARATIONS The materials used in this paper are indicated here. Tung oil (TO) plasticizing derivative type, obtained from Shandong-Deshang Chemical Ltd. with a viscosity of 203 cP, was
taken as the green plasticizer additive. Zinc oxide nanoparticles (ZnO NPs) were used as the nanofiller modifier; they were obtained from Alfa Aesar Chemicals with an average particle size
of ~ 70 nm. The polymer needed to be modified is the bio-based polyester (P) that was prepared from biomass waste43. Briefly, a biomass mixture waste was subjected to liquification process,
and then was reacted with oleic acid to get this bio-based polyester. The structure of P matrix is given in Fig. 1. Methyl ethyl ketone peroxide type, purchased from Singapore Highpolymer,
was the catalytic agent. Experimentally, the modification of P was accomplished as indicated in the following steps: The bio-based P matrix was modified by TO plasticizer with different
concentrations between 10% and 50% to produce P/TO-10, P/TO-20, P/TO-30, P/TO-40, and P/TO-50 copolymers. As per the low cost and availability of TO plasticizer, there will be a reduction of
the total cost by about 18% in case of consuming 50% TO. Grafting TO onto the polyester backbone was performed by solution mixing. Both liquid phases were mixed with the help of stirring
and ultrasonication. The produced copolymer is composed of a mixture of unsaturated polyester, which originated from liquefied biomass and oleic acid, and unsaturated Tung oil plasticizer.
ZnO NPs were also added by 3% to promote some characteristics, as given in the discussion section. ZnO NPs were incorporated into the P/TO matrix by solution mixing. The viscosity of
P/TO-50/ZnO NPs system reads 330 cP, which is close to that of P/TO-50, after mechanical mixing and ultrasonication. In the related specimens, TO and ZnO NPs filler were added to the
polyester matrix. In an ice bath, ultrasonic waves were applied for mixing, and then mechanical stirring was adjusted for about 20 min. The application of ultrasonic waves and further
mechanical stirring causes a good distribution of fillers in the matrix, as presented later by SEM photos. The crosslinking of proposed composites was promoted by the gentle mixing of 1%
methyl ethyl ketone peroxide with the prepared formulas for one minute at room temperature. The whole system was mixed gently to let al.l ingredients contact each other completely. Finally,
the composites were kept overnight at room temperature, then heated to 65 °C for 2 h for completion of crosslinking reaction44,45. INVESTIGATIONS The following investigations were conducted
to analyze the prepared copolymers and composite. The viscosity of polymers was identified by the Brookfield-DV2 T digital viscometer following ASTM D-789. The polymer reactivity, including
gelation time, curing temperature, and gelation-curing period, was identified following ASTM D2471. The polymer specimens were poured in cups; after adding the curing agent, the gelation
phase was checked by a glass rod where the polymer starts to stick with this rod. Both gelation time and gelation-curing period are calculated by a stopwatch. The stability of composites to
exudation was measured by calculating the exudation percentage as the weight loss after laying the specimen between couples of filter papers at 50 °C for 24 h. The underlying mechanism for
the improved stability originates from the low exudation percentage, where the specimen doesn’t exude more of its contents. The lower the exudation percentage recorded, the more improved
stability is for the specimen; the exudation percentage is expressed using Eq. 126, where m and m` denote respectively the initial weight and the weight after exposing the specimen to
exudation conditions. > $$\hbox{Exudation percentage}\ (\%) = (m - m`)/m \times 100$$ > (1) The morphology was detected by a scanning electron microscope (FEI Nova NanoSEM 450) using
the backscattered electrons SEM imaging with a 5 kV accelerating voltage. The taken specimens were coated with gold before capture. The WANCE creep rupture machine was used to investigate
the creep resistance of composites, following ASTM D 2990. Specimens with dimensions of 3 × 10 cm2 were fixed on the testing plate in the tensile mode at room temperature. The testing was
executed at a stress of 10 N for determining the creep response. The Barcol impression test was conducted to identify the hardness of P and its proposed products following ASTM D 2583. The
Barcol hardness is measured through indentation of the impressor’s needle into the specimen; the penetration indenter reads the hardness value. The type of Gardco Barcol impressor was used
by applying a constant manual impression to 5 × 5 cm2 specimens. The effect of environmental modifiers on the flexural strength was studied by the XLC H-universal testing machine according
to ASTM D 790. About 1.3 × 12.7 cm2 specimens were subjected to increased flexural load till failure. The bending test was performed by 3-point bending mode, with measuring the flexural
strength parameter. The thermal analysis of composites was evaluated by the dynamical mechanical analyzer (DMA) using the NEXTA machine following the standard of ASTM D 4065. The
corresponding glass transition temperature and damping peak parameters were identified. Specimens with dimensions of 1 × 5 cm2 were heated gradually from room temperature to 120 °C under
flexural force for detecting the related thermal properties. The response surface methodology (RSM) statistical analysis was projected by the Box-Behnken designing to study the significance
and effect of the presented treatmet factors on the resulting responses. RESULTS AND DISCUSSION CURING OF COPOLYESTER The physical properties accompanied with the curing of the copolyester
are studied here. Respectively, Figs. 2(a), (b), (c), and (d) illustrate the viscosity, gelation time, curing temperature, and gelation-curing period for the bio-based polyester, and its
Tung oil-based copolymer. As per Fig. 2(a), the viscosity of the proposed polyester is altered. Different polymers become less viscous when plasticizers or toughening materials are
incorporated due to the easier slipping of polymer layers on each other46,47. Actually, TO has a viscosity of 203 cP, which is lower than that of polyester (420 cP). So, the overall
viscosity reduced after mixing. This is noticed in the viscosity measured for P/TO-10, P/TO-20, P/TO-30, P/TO-40, and P/TO-50 that gave 411, 401, 388, 354, and 315 cP, respectively, compared
with 420 cP of neat P. There are two points to be demonstrated: Firstly, the viscosity of the prepared copolymer decreased with the addition of Tung oil due to its plasticizing effect and
low viscosity, compared with the viscosity of polyester. Secondly, the prepared copolymer liquid, including polyester base and TO plasticizer, was subjected to curing reaction by addition of
peroxide curing agent. During the curing process, a crosslinking reaction occurred at the unsaturation sites in copolymer. This is accompanied by the viscosity increase reaching the
gelation step; this is a normal routine regarding the crosslinking of polymers48. Further curing takes place that converts the polymer into solid material. This observed change in viscosity
is significant because it will be easier to disperse and distribute the desired fillers well in the low-viscous solution in a shorter time before curing; the industrial processing is easier
in this case. With the curing reaction, the prepared composites get hardened, taking the applicable improved stable form. Figure 2(b) describes the minutes taken for the gelation step. It is
noticed that the higher content of Tung oil has decreased the gelation time to very fewer minutes. In other words, the copolymer becomes more active toward the curing reaction. The P/TO-50
specimen has a gelation timing of 24 min, compared with 27 min for the neat polymer. The reduced gelation time may be attributed to the abundant unsaturation sites in the natural oil
modifier along with the unsaturation sites in the polymer, in addition to the differentiation in the properties of both materials, mainly viscosity, even after mixing together. Basically,
the properties of the polymer base are changed during the curing reaction; the liquid resin starts to be crosslinked and converted to the hard form, passing the gelation phase. Actually,
reducing gelation time to 24 min in P/TO-50 is a good result, where only 20 min is adequate time appropriate for mixing all fillers in the matrix before the viscosity increases, reaching the
gel phase. Thus, the 24 min support and facilitate the facile practical implications for mixing fillers during the preparation phase, especially with the low-viscous P/TO-50 specimen, which
doesn’t require longer time for mixing. After gelation step, the curing continues to take place rapidly alongside the temperature increase. The curing temperature reflects the exothermic
property of curing reaction. The crosslinking of unsaturation sites in the resin is accompanied by heat release. It is a good property that the reaction releases lower heat, which is noticed
in the proposed composites (Fig. 2(c)). The preparation doesn’t consume energy for heating, as it is an exothermic type. The maximum curing temperatures of P, P/TO-10, P/TO-20, P/TO-30,
P/TO-40, and P/TO-50 recorded 130.6 °C, 130 °C, 129.3 °C, 127.7 °C, 126.1 °C, and 125.4 °C, respectively. The observed decrease in curing temperature, particularly in P/TO-40 and P/TO-50
copolymers, indicates lower heat emission during the curing reaction, compared with that of P specimen, by 3.4% and 4%, respectively. Furthermore, Fig. 2(d) indicates the time taken starting
from the gelation step to the maximum curing temperature reached, defined as the gelation-curing period. The oil plasticizer showed a little change in the gelation-curing period, as
expected. The effective concentrations are appear to be the P/TO-30, P/TO-40, and P/TO-50 copolymers that alter the gelation-curing timing of P from 7 to 6, 5.1, and 4.7 min, respectively.
The Tung oil plasticizer showed a change in the gelation-curing period. It decreased this period regarding blending more contents of the toughening oil containing unsaturation; the new blend
has more unsaturation sites available for active curing. Also, the change in this period and the related physical properties presented in all figures infer the successful grafting and
curing of composite. EXUDATION TEST With this test, the stability of composite against exudation is identified. As per Fig. 3, all copolymers have almost the same weight in comparison with
P. The absence of weight loss reflects the stability of TO plasticizer in P matrix with concentrations up to P/TO-50. Furthermore, the nanocomposite containing ZnO NPs has the best stability
regarding the least percentage of exudation, where the exudation stability was promoted by 48.6%. This improved performance is owing to the progressive filling effect of ZnO NPs as a
physical improver. Actually, the nanofiller itself could enhance the physical properties and stabilize the matrix from the environmental conditions, such as exudation, especially in the case
of the compatible and well-distributed interface. The P/TO-50/ZnO NPs system sharply decreases the exudation percentage. This scenario matches with that reported elsewhere49, where the
incorporated high-surface-area nanofillers could decrease the degree of exudation. Besides, all proposed concentrations are more stable than neat P due to the molecular matching. Such data
approve the successful grafting of TO and ZnO NPs into the matrix For confirming such grafting and dispersion of nanofiller in polymer, the surface morphology is provided. The low and high
SEM magnifications of the optimized P/TO-50/ZnO NPs nanocomposite are represented in Figs. 4(a) and (b). It is clear that ZnO NPs are located within the matrix with a distributive property.
The filler appears to be spread and grafted over the matrix (exfoliation interface without agglomeration) thanks to the compatibility and good dispersion of fillers in the host polymer upon
mechanical stirring and sonication. In other words, the proposed composite system has a filler-grafted surface where fillers and polymer attach to each other effectively. This behavior is
clear in the different positions shown in both figures. Basically, TO, as a liquid acid material, was distributed in P polyester matrix liquid phase. Because of the similarity in TO and P
natures, their mixture became homogeneous as one phase without separations. This result is noticed by SEM, where the cured polymer provides one phase; the distributed particles screened in
morphology stand for the ZnO NPs additive. Such discussion approves the successful grafting and the promoted exudation properties discussed in Fig. 3. As the diffusion of the filling
material and plasticizer is established on the contact among all components, the proposed bio-based composites show good intermolecular interaction amongst the polyester matrix, Tung oil,
and zinc oxide nanoparticles that provide a stable physical character. CREEP TEST The creep measurements for P, plasticized concentrations of P/TO, and P/TO/ZnO NPs nanocomposite are given
in Fig. 5. The presented diagram of creep deformation shows the longest creep displacement for the neat polymer (5.79 mm), so more deformation occurred (low creep resistance) compared with
the TO- and ZnO NPs-incorporated specimens. The longer creep length reflects the unstable surface of the polymer, which suffers from distortion changes in the polymeric segments. On the
other hand, the specimens record shorter creep displacements (high creep resistance) in the case of plasticizing with TO. The more content of TO to be added, the higher the resistance to
creep is attained due to the low numbers of creep displacement, as clear in Fig. 5. It is known that the short deformation displacement reflects the stability of the polymer surface50,51.
Some materials, such as polymers and rubbers, have an elastic nature. When the polymer is subjected to an external force, its segments absorb the force and get stressed. The elastic property
lets the stretched segments relax and return to their geometry without failure52,53. The elastic material may be a crosslinked one, like crosslinked soft polymers, and this crosslinking may
not decline the elasticity nature. Furthermore, the plasticized polymers act as highly elastic materials, as the plasticizer could soften their chains and facilitate their recovery.
Consequently, the polymer gives good data-results on the resistance to creep and external forces, especially if it is plasticized as in TO-incorporated specimens. If this recovery force or
elastic recovery is able to compensate for the applied force, the polymer shall resist creep, and vice versa. In our case, TO plasticized the taken polymer, so it smoothes and softens the
polymer surface. The new surface tries to recover the deformation occurred via the applied creep forces. The resulting deformation (creep displacement) is minimized accordingly, which is
highly noticeable with the P/TO-50 copolymer by 88.1%; hence, TO improves creep resistance. The addition of ZnO NPs increased the creep displacement in a minor value due to the stiff
nanoparticles; however, it is still lower than neat polymer. The final composite promoted the creep resistance. In other words, TO plasticizer stores the stress applied on P and mends it by
returning the mobile/stressed segments to their original positions. Accordingly, the TO avoids the creep deformation and reduces creep displacement. For the practical applications, the
proposed plasticized composites are beneficial for boosting the overall performance of bio-based copolymers based on compensating for the creep displacement in addition to the improved
flexural behavior. Overall, the proposed modifying materials offer an entanglement to the polymer segments and control the deformation of the overall composite. IMPRESSION TEST The
impression test was performed to neat P, P/TO copolymers, and P/TO/ZnO NPs nanocomposite to investigate the effectiveness of TO and ZnO NPs on the hardness. Firstly, the TO-based specimens
with low concentrations have a minor effect on hardness with a small reduction in the hardness values, as provided in Fig. 6. Adding more concentrations of TO results in plasticizing the
polymer segments and altering their mechanical properties. This behavior demonstrates the specimen’s capacity to tolerate imposed hardness54. The highest concentration (P/TO-50) caused a
reduction in hardness by 25%. However, this concentration was promoted by the effect of ZnO NPs, where the hardness value of P/TO-50/ZnO NPs nanocomposite increased by 46.7%, compared with
the P/TO-50 specimen. The hardness of P/TO-50/ZnO NPs nanocomposite exceeded that of the blank P as well. From the results, there was an initial decrease in hardness values due to the
plasticizing effect of TO plasticizer (induced softness). On the other hand, the addition of ZnO NPs led to subsequent improvement in hardness due to the effect of stiff nanofiller, so the
surface became harder and could resist the applied force. The nanofiller itself is capable of developing the hardness of the different matrices in general; also, the filler distribution and
direction control the resulted enhancement55. Overall, ZnO NPs reinforce and stabilize the plasticized copolymer matrix by increasing its impressive hardness, even after adding the TO
plasticizer. FLEXURAL STRENGTH The effect of TO plasticizer and ZnO NPs on the flexural strength of P polymer is investigated; the results are illustrated in Fig. 7. The P, P/TO-10, P/TO-20,
P/TO-30, P/TO-40, and P/TO-50 specimens recorded flexural strength at 26 MPa, 26 MPa, 28 MPa, 29 MPa, 31 MPa, and 35 MPa, respectively. It is clear that the higher the content of TO added,
the more it positively affects the flexural properties. The obtained specimens have flexible behavior, where the plasticizing additive makes the polymer tougher. This is noticed especially
with the P/TO-50 concentration, which enhanced the flexural strength by 34.6%, compared with P. The flexural strength was increased further by the second addition of ZnO NPs, as it reads 36
MPa. TO and ZnO NPs caused improvement in the flexural strength, where they made the polymer capable of absorbing more loading without failure. The composites seem to bear additional
flexural force (more flexible design), compared with neat polymer. Furthermore, the Tung oil/ZnO-containing specimen has additional properties, such as hardness and stiffness, along with the
flexibility. Thus, this added-value hybrid composite can serve as an optimized formula for both flexible and durable applications. In conclusion, both TO and ZnO NPs fillers developed the
flexural strength of the proposed bio-based polymer, resulting in toughening the overall composite. THERMAL PROPERTIES The effect of TO and ZnO NPs materials on the thermal properties of
used P polyester is investigated by dynamical mechanical analysis. The values of tan Delta and the glass transition temperature (T_g_), as a function of the testing temperatures, are
determined. The tan Delta is a value that is calculated by the DMA software during testing. It is the quotient of loss factor by modulus. From the tan Delta-temperature curve, the
corresponding T_g_and damping peak parameters are identified for studying the thermal characteristics56. The tan Delta-temperature plateaus, including values of tan Delta peaks and T_g_
temperatures, are represented in Fig. 8. As the T_g_ is the temperature at which the polymer chains can move freely with more molecular motions, the T_g_ of polymers and polymer composites
is identified as the temperature located at the peak of tan Delta-temperature curve, where this peak elucidates the highest fraction of viscous response, compared with elastic response, with
increasing the free volume under the testing conditions of temperature increase. In other words, as tan delta numbers are the values between loss and storage modulus, their peak represents
the point between the glassy and rubbery phases. Identification of T_g_ from Tan delta curve is a new technique. Hence, the transition between the hard glassy phase and the rubbery phase
(tan Delta peak) of the taken polymer is expressed as its T_g_57,58. The thermal behavior of P and all specimens shows similar scenarios regarding two different phases: glassy (with
restricted mobility) and rubbery (viscous). The phases exist in the ranges of room temperature and ~ 75 °C, and from ~ 85 °C to ~ 110 °C, respectively. The obtained peaks are the transitions
present between these phases. It is clear that the highest peak belongs to the neat P polymer. Furthermore, adding more concentrations of TO results in dropping the peaks in the curves of
tan Delta-temperature. The low number of damping factor is based on the more flexural properties measured, so the proposed concentrations show reduced peaks dramatically. The P/TO-50 formula
has the least value of tan Delta (0.4) through a lowering percentage of 35.5%, compared with P. In addition, the P/TO-50/ZnO NPs nanocomposite has a low tan Delta-temperature peak.
Alteration of peaks in damping curves is well-known owing to the progressive effect of filling components on the associated viscoelastic properties59. The accurate values of tan Delta peaks
and T_g_ temperatures are identified separately in Table 1 for more clarification, as these numbers are not presented clearly in the large scale of temperatures present in the whole tan
Delta plateaus. For the T_g_ measurements, the addition of more concentrations of TO is accompanied by shifting the screened temperatures to higher ones. This is realized dramatically by
P/TO-10, P/TO-20, P/TO-30, P/TO-40, and P/TO-50 specimens that achieved T_g_ at 77.6 °C, 81.2 °C, 82.1 °C, 82.5 °C, and 83 °C, respectively, compared with 76.7 °C for neat P. The functional
unsaturation sites existing in TO plasticizer are expected to share with the curing reaction in conjunction with unsaturation sites in P polyester, where the polymerization takes place via a
dual system with heavy crosslinking sites. Some enhancement in T_g_ values is observed. Furthermore, the P/TO-50/ZnO NPs nanocomposite has increased T_g_ temperature by ~ 10%, due to the
diminution of free space and segmental mobility. The proposed fillers, especially ZnO, delay the softening of polymeric chains during heating; as for the mechanism of nanomaterials, the T_g_
values increase accordingly. The existing data reveal the successful blending of TO and ZnO NPs into the bio-based polyester that improves its glass transition temperature and thermal
properties. From the previous data, it is aimed to promote the properties of environmentally friendly plasticized polymer after adding different concentrations of TO plasticizer. In fact,
the improved P/TO-50 copolymer still has some drawbacks, such as low strength, although it is tougher and more elastic and has higher thermal stability and better physical properties. The 3%
ZnO NPs concentration was selected based on the literature on using NPs for enhancement of composites; different concentrations above 3% were found to form aggregated and heterogeneous
structures with inferior characteristics60,61. So, the 3% ZnO NPs concentration was chosen to adjust the preferred P/TO-50 formulation to improve other properties such as hardness. The
proposed hybrid was then taken as an optimized composite that possesses superior characteristics. STATISTICAL ANALYSSIS The response surface methodology (RSM) statistical analysis was
performed to compare the statistical difference between the treatments more effectively. The models were performed by ANOVA software. The considered coefficient of determination (R2) is
ranged between 73 and 95, which supports the adequacy of recognized models with empirical data62,63. Furthermore, the most important responses of exudation, creep, flexural, and T_g_, based
on the main factors, are represented in Fig. 9. The 3D response surface plots demonstrate that TO and ZnO NPs main parameters control the properties. The more recommended levels are
optimized by the TO 50% and ZnO NPs 3% treating factors as the highest efficient inputs. These results demonstrate that the model fits the empirical data effectively. The interaction between
inputs and the resulting influence on the responses supports the thermal and physical stability and the improved mechanical profile, as per what was noticed in the results and
characteristics provided before. CONCLUSION In this paper, natural Tung oil (TO) and zinc oxide nanoparticles (ZnO NPs) were utilized to modify the physical and mechanical properties of
bio-based polyester (P). The proposed copolymers were formulated successfully based on P/TO-10, P/TO-20, P/TO-30, P/TO-40, and P/TO-50 by wt%. The P/TO-50 copolymer was filled with 3 wt% ZnO
NPs to enhance its characteristics. Due to the plasticizing effect of TO, it was observed that adding TO reduced viscosity; the lowest viscosity was seen at greater concentrations. The
higher content of TO, particularly with P/TO-40 and P/TO-50 copolymers, shortened the gelation time and curing temperature. In addition, the P/TO-30, P/TO-40, and P/TO-50 copolymers showed
shorter gelation-curing periods regarding blending more natural toughening oil. The evaluation of exudation properties assured the stability of all TO-incorporated copolymers in comparison
with P. The P/TO-50/ZnO NPs nanocomposite achieved more stability with a lower exudation percentage due to grafting and distribution of ZnO NPs, as detected by SEM. Mechanically, the creep
data showed the longest displacement in neat P, compared with the TO-based specimens. Also, the proposed P/TO-50/ZnO NPs system displays an improved profile. For hardness, the concentrations
of TO caused a reduction in hardness; however, adding ZnO NPs improved the related value. In addition, both TO and ZnO NPs promoted the flexural strength of P; this reflects the flexural
behavior of the plasticizing filler. In the presence of TO and ZnO NPs, the brittle crosslinked polymer becomes toughened through the elastic recovery advantage. The gained features enhance
the material’s ability to keep the polymer as a reinforced enhanced product that withstands external mechanical forces without failure or deformation. Thermally, the neat P, P/TO copolymers,
and ZnO NPs-based nanocomposite show two different phases of glassy and rubbery regions. The highest peak in tan Delta-temperature curves belongs to the neat P polymer. However, grafting TO
altered the peak due to the more flexural property in proposed composites. Furthermore, it was found that T_g_ was enhanced by including more concentrations of TO and ZnO NPs fillers
compared with neat P. The results of statistical analysis demonstrate the interaction between inputs and ensuing responses as detected by different testings. The proposed additives support P
matrix with stability against applied mechanical forces and physical conditions via a new paradigm to design bio-based composites for potential applications. DATA AVAILABILITY All data
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funding provided by The Science, Technology & Innovation Funding Authority (STDF) in cooperation with The Egyptian Knowledge Bank (EKB). AUTHOR INFORMATION AUTHORS AND AFFILIATIONS *
Department of Petroleum Applications, Egyptian Petroleum Research Institute (EPRI), Nasr City, Cairo, 11727, Egypt Hamdy M. Naguib Authors * Hamdy M. Naguib View author publications You can
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polymer, and development by zinc oxide nanoparticles. _Sci Rep_ 15, 18353 (2025). https://doi.org/10.1038/s41598-025-99556-x Download citation * Received: 06 December 2024 * Accepted: 21
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